James Doane, P.E. PhD

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Presents a SunCam continuing education series on the topic of:

Materials Engineering

Dr. Doane earned his PhD from the University of Louisville in Mechanical Engineering; and he is a licensed Professional Engineer in Indiana, South Carolina, North Carolina, and Missouri. Dr. Doane has over 20 years of experience mixed in industry and academics, which included serving as chair of the engineering department at the University of Jamestown. He is currently lead structural engineer over structural design of overhead crane systems at Tri-State Overhead Crane. In addition to mechanical engineering coursework, his undergraduate and graduate courses covered structural design and structural dynamics. Graduate research work focused on areas of wave propagation in elastic solids and engineering biomechanics.

His industry background focuses on areas of material handling, overhead cranes, and mining. He has worked as a design engineer for conveyor companies as well as engineering design firms. Dr. Doane worked for Frontier Kemper as the Mechanical Engineering Manager working in areas of underground construction and mining equipment. His work involved all areas of design from power transmission to structural support towers.

During his career Dr. Doane has authored numerous research papers on topics including structural health monitoring, biomechanics, and engineering education. He is the author of the textbook Machine Analysis with Computer Applications for Mechanical Engineers (ISBN: 978-1118541340).

Course Title Rating Hours Price

253-A Practical Design Guide for Welded Connections, Part 1 - Basic Concepts and Weld Symbols.

(4.8) 88 Reviews

2 $45.00

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Course Objectives: This continuing education course is written specifically for professional engineers with the objective of relating to and enhancing the practice of engineering.

Course Description:

Welded connections are used in many mechanical and structural applications. Fundamental knowledge of how to design welded connections is critical for engineers. This course provides a thorough, but easy to understand, approach that explains the essential details of weld analysis and design. The material presented in this course is at an introductory level, covering what every engineer should know about welded connections, and no prior understanding of welded connections is required. However, a general understanding of mechanics of materials (primarily basic stress and torsion) is helpful for this course.

This course is divided into 2 parts.Part 1 of this course largely focuses on the foundational knowledge of welding symbols. It is critical for engineers and designers to understand the proper use of welding symbols because they serve as communication between the designer and the fabricator.

Part 2 covers topics on the analysis and design of welded joints. The section covers the two main types of welded connections, fillet welds and groove welds, as they make up nearly 95% of all welded joints used in mechanical applications. Direct loading applications and eccentrically loaded applications are covered.

254-A Practical Design Guide for Welded Connections, Part 2 - Analysis and Design

(4.7) 62 Reviews

2 $45.00

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Course Objectives: This continuing education course is written specifically for professional engineers with the objective of relating to and enhancing the practice of engineering.

Course Description:

This course is divided into 2 parts. Part 1 of this course largely focuses on the foundational knowledge of welding symbols. It is critical for engineers and designers to understand the proper use of welding symbols because they serve as communication between the designer and the fabricator.

Part 2 covers topics on the analysis and design of welded joints. The section covers the two main types of welded connections, fillet welds and groove welds, as they make up nearly 95% of all welded joints used in mechanical applications. Direct loading applications and eccentrically loaded applications are covered.

258-An Introduction to the Analysis and Design of Bolted Connections

(4.7) 108 Reviews

4 $90.00

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Course Objectives: This continuing education course is written specifically for professional engineers with the objective of relating to and enhancing the practice of engineering.

Course Description:

Bolted connections are used in many mechanical and structural applications. Fundamental knowledge of how to design bolted connections is critical for engineers. This introductory course provides a systematic and easy to understand approach that explains the essential details of the analysis and design of common bolted connections. The material presented in this course is at an introductory level, covering what every engineer should know about bolted connections, and no prior understanding of bolted connections is required. However, a general understanding of mechanics of materials (primarily basic stress and torsion) is helpful for this course.

The course covers basic terminology associated with threaded fasteners and the different styles of threaded fasteners. The different screw thread systems are covered along with the associated tolerance classes. Common materials used for threaded fasteners are discussed along with available coatings to improve corrosion resistance. SAE grades, structural grades, and metric classes are discussed. Bolt strength properties, such as proof load and tensile strength, are discussed and compared.

The general design procedure is explained for direct loading and eccentrically loaded connections. The direct loading applications focus on lap joints, with a general discussion of butt joints. Topics on eccentrically loaded connections focus on connections with bolts subjected to eccentric shear.

260-Introduction to Manufacturing Methods for Metals Part 1-Casting and Forging Methods

(4.9) 18 Reviews

2 $45.00

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Course Objectives: This continuing education course is written specifically for professional engineers with the objective of relating to and enhancing the practice of engineering.

Course Description:

Many engineers work in areas related to product design. In product design it is very important to understand the manufacturability of parts. The cost of a part is greatly influenced by the method of production, so engineers need to have a good knowledge of the available methods. Engineers need to do product design so that the product will function properly, but they also need to design the part for the particular manufacturing method utilized. In other words, the engineer should design the part with a specific manufacturing process in mind.

This course provides a general overview of manufacturing processes related to metals. Focus is placed on comparing the advantages and disadvantages of different methods to help engineers determine which method to use for a specific product. The manufacturing methods covered in part 1 of this course are casting and forging. No previous knowledge of manufacturing methods is required for this course.

280-Intro to Thermodynamic Cycles Part 1 - 1st Law and Gas Power Cycle

(4.7) 13 Reviews

4 $90.00

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Course Objectives: This continuing education course is written specifically for professional engineers with the objective of relating to and enhancing the practice of engineering.

Course Description:

The focus of this course is to introduce some of the most common thermodynamic cycles. The course is divided into three parts. Part 1 of the course provides a quick overview of the first law for both closed and open systems and discusses gas power cycles. Part 2 covers vapor cycles and part 3 of this course covers the second law of thermodynamics along with refrigeration cycles.

Part 1 is intended to cover the preliminary concepts and theories required to analyze gas power cycles. The course begins with basic concepts of thermodynamics; with a brief coverage of topics such as the laws of thermodynamics, processes and cycles, properties of a pure substance, heat capacity, and the ideal gas law. The first law of thermodynamics is covered for both closed systems and open systems. Gas power cycles are covered with a focus on the Otto cycle and the diesel cycle using air-standard analysis.

This course is at an introductory level, and no prior knowledge of thermodynamics is required.

295-Review of Engineering Dynamics, Part 1: Kinematics of Particles and Rigid Bodies

(4.9) 14 Reviews

4 $90.00

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Course Objectives: This continuing education course is written specifically for professional engineers with the objective of relating to and enhancing the practice of engineering.

Course Description:

It is common in engineering analysis and design to deal with systems in motion. Dynamics is the study of systems in motion. This course discusses the essential topics that every engineer should know about the field of engineering dynamics. Example problems are provided throughout the course, and the focus primarily on topics relating to engineering applications. Part 1 of the course will focus on kinematics of particles and rigid bodies, while part 2 will cover kinetics of particles and rigid bodies.

Dynamics can be a difficult topic. Most of the confusion stems from the idea that there are many ways to solve any given dynamics problem. This course will outline a systematic approach to solving dynamics problems. Following the step-by-step process presented in this course will help you to quickly determine the appropriate equations to use for any problem relating to engineering dynamics.

It is helpful to have a very basic understanding of derivatives, especially simple derivatives of polynomials. A review section is provided in the course to cover the essential calculus topics for the course.

303-Pressure Vessels - Thin and Thick-Walled Stress Analysis

(5) 8 Reviews

2 $45.00

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Course Objectives: This continuing education course is written specifically for professional engineers with the objective of relating to and enhancing the practice of engineering.

Course Description:

Pressure vessels are very common in industry with examples such as pipes, water towers, hydraulic cylinders, and boilers. It is important for engineers to understand stresses developed in pressure vessels when subjected to internal or external pressure loads. This course provides a general introduction to understanding stresses in thin-walled and thick-walled pressure vessels. Though some theory is provided, the course focuses on applications of stress equations. Failure theories are discussed for brittle and ductile materials. The failure theories are used to discuss design of pressure vessels.

A general understanding of mechanics of materials is required for this course. Equations of stress and strain are used to develop equations for pressure vessels. Concepts of principal stresses are used for failure theories.

This course covers the basic stress analysis of pressure vessels and does not cover specific design codes for pressure vessels due to the vast types of applications. The reader should consult any appropriate codes, such as ASME Code Section VIII, for more details.

307-Combined Stress and Mohr's Circle

(4.1) 18 Reviews

4 $90.00

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Course Objectives: This continuing education course is written specifically for professional engineers with the objective of relating to and enhancing the practice of engineering.

Course Description:

Stress analysis is a fundamental part of engineering. Loading that causes a single type of stress include simple axial loads, torsional load, and bending loads. In practice, however, it is common to encounter combined loading where the basic equations of shear, torsion, and bending do not apply.

It is critical that engineers understand stresses caused by different combined loading conditions and be able to determine the location of maximum stress. This course covers stresses caused by common types of combined loading. Some combinations, such as combined bending and axial loading, are solved using superposition methods. Other complex combinations, combining normal and shearing stresses, are solved using Mohr's circle. Concepts are illustrated by using common applications in examples.

Statics concepts, such as rigid body equilibrium, will be used in this course and on exam questions. Topics from mechanics of materials, such as simple stress and beam moment, are used throughout the course and exam.

315-Introduction to Electrical Theory and DC Circuits

(4.5) 15 Reviews

4 $90.00

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Course Objectives: This continuing education course is written specifically for professional engineers with the objective of relating to and enhancing the practice of engineering.

Course Description:

It is important for any engineer to have a fundamental knowledge of electrical circuits. This course provides an introduction to electrical theory and DC circuits. The content can be used to introduce yourself to these topics or can serve as a general review. No previous knowledge of electrical theory is required for this course.

Many applicational example problems are provided for general theory and for DC circuits. Circuits are analyzed in several arrangements including series, parallel, and a combination of series and parallel arrangements. Basic problems are presented first that cover key electrical concepts such as Coulomb's law, resistance, Ohm's law, and power. Series and parallel arrangements are discussed based on developing equivalent resistance for the circuit. More complex analysis tools like voltage divider rule, current divider rule, and Kirchoff's laws are also used.

348-An Overview of Computer Aided Design and Finite Element Analysis

(4.8) 16 Reviews

4 $90.00

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Course Objectives: This continuing education course is written specifically for professional engineers with the objective of relating to and enhancing the practice of engineering.

Course Description:

NOTE: This is a course in Computer Aided Design (CAD) for professional engineers, not a course in the related subject of Computer Aided Drafting.

Computer aided design (CAD) is the use of computer software to assist the design engineer in the overall creation and analysis of parts and assemblies. Finite element analysis (FEA) is a numerical method used to determine approximate solutions of physical problems. Proper use and integration of CAD and FEA can greatly improve efficiency of the design process.

This course provides a general overview of methods and applications of computer aided design and finite element analysis to expose the reader to the many design features of solid modeling software. The intent of the course is to explain ways computer aided design can improve the overall design process and allow for easier design changes. The course will explain how to properly use computer aided design and finite element analysis methods to optimization designs and have greater confidence in how a design will function. General knowledge of solid modeling software is helpful for this course but not required. Though this course discusses the general concepts of solid modeling, the course does not teach concepts of computer aided drafting. General understanding of the equations of stress and strain would be beneficial for understanding the applications of FEA.

The information provided in this course is not limited to any single software package. This course does not focus on teaching any single solid modeling software package and does not provide step-by-step tutorials of CAD or FEA. Information is presented in a way to develop concepts of computer aided design and finite element analysis that can be applied to any solid modeling software. Illustrative examples of CAD procedures are given using Solidworks and Inventor, though the concepts would apply to any software package. The same software packages are used to illustrate the concepts of FEA, yet the concepts can be transferred to other FEA software.

350- Steel Column and Base Plate Design Fundamentals

(4.6) 36 Reviews

4 $90.00

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Course Objectives: This continuing education course is written specifically for professional engineers with the objective of relating to and enhancing the practice of engineering.

Course Description:

For a basic definition, columns are axially loaded compression members used to carry vertical loads down through a structure and into foundations. Unlike axially loaded tension members, the effects of instability (buckling) must also be considered when designing columns. The course focuses on the fundamentals of analysis and design of steel columns; other materials are not discussed. The course begins at a basic mechanics of materials level of column analysis and builds into design procedures using the American Institute of Steel Construction (AISC) steel design manuals. Procedures for column design and base plate design are covered.

Design procedures are presented using both Allowable Stress Design (ASD) and Load and Resistance Factor Design (LRFD) procedures. Design equations and summary tables are included in the course content, so it is not required to have a copy of the design manuals for this course. Examples within the course use wide flange shapes, so it is helpful to have access to property tables for wide flange shapes. Such tables are available online if you do not have AISC design manuals.

Knowledge of basic concepts of axial stress (load divided by area) is required for this course. Any mechanics of materials textbook can be referenced for additional coverage. This course does build on the concept of axial stress to develop equations for long and intermediate columns, so prior knowledge of columns is not required.

Future Courses by James Doane, P.E. PhD

Conveyors for Bulk Material Handling
Conveyor Basics
Design of Bins and Hoppers
Human Factors Engineering and Biomechanics
Wire Rope and Rigging
Introduction to Structural Health Monitoring (Smart Structures)
Structural Dynamics and Vibration